The bonding of infrared ceramic chips usually includes cleaning, drying, bonding, drying, sintering and other steps.
1. Tank cleaning. The tank which needs to replace ceramic chips is dirty, which will affect the quality of incineration and the firmness of bonding. It needs to be cleaned after full soaking (recommended time is 24 hours). It can be cleaned with steel ball, screw driver, toothbrush, test tube brush and other things. Pay attention not to scratch or pry off the enamel.
2. The tank after cleaning needs to be dried before it can be bonded. If it is urgent at any time, it can be put on the furnace head and dried with low fire.
3. The adhesive mud (prepared by water glass + talc powder) of the manufacturer is used for bonding. The order of applying the adhesive mud is to first tank body and then ceramic chip, and try to plaster it into natural slope as far as possible; Appropriate measures shall be taken for the applied adhesive, and the whole application time shall be controlled at about 10 minutes. Some brands recommend toothpaste adhesive for users, and the practice result is that the burning resistance is not good.
4. After coating, the ceramic flakes are slowly and evenly sent into the tank. Point compression and bilateral compression should be avoided in the process of compression. Large area pushing and ipsilateral compression of palm should be recommended. After the ceramic pieces are pressed with the upper plane of the tank, the positioning operation is finished.
6. Edge sealing. Use fingertip glue to make up glue and level quickly along the joint surface of ceramic chip and can body.
7. It's natural and boring, and the introduction time is 12-24 hours. Visual inspection, if there is a gap, need to re glue.
8. Sintering. After the tank device is in place, it can be ignited and sintered. It is recommended to incinerate for 5-10 seconds at a time and turn off for half a minute; Second incineration for 30 seconds, flameout for half a minute; The third time is 5-10 minutes.
Article from: infrared furnace manufacturers http://m.nd7.com.cn
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